Boxes are installed underneath the glass for strength, and a watertight installation and extra layers of glass are added over the boxes for additional strength.
Boxes are installed underneath the glass for strength, and a watertight installation and extra layers of glass are added over the boxes for additional strength.
The system features 3/8" of adjustment, enabling the fine-tuning of the fins. Adjusting fins can have a massive impact on performance.
Everything about the design of the system was geared towards strength. It starts with an elliptical shape that provides maximum stability and load dissipation.
The box has a unique dam shape that simplifies installation by allowing the glass to drape over the box effortlessly. Utilizes a single rout install method.
All the details about the system and its revolutionary dam.
By simplifying the system, we have made it even more approachable. But more importantly, we have radically improved the installation process. It is now much easier to get a tight and robust installation.
We focused on three primary factors for the redesign: adjustability, simplicity, and strength.
The box slot only supports DUAL TAB and GEARBOX bases; it does not support FUTURES bases.
Adjustment in a fin system allows a board to be better tuned to the conditions or the fins.
It also adds to a board, allowing it to handle a much more comprehensive range of conditions with the same set of fins. The system now has 3/8" / 9.5 mm, twice what the previous version provided. With the new system, a quad setup has up to 3/4" / 19 mm spread. This adjustment range increases the number of combinations that can be achieved with a few sets of fins.
Read our Fin Primer for more information on the results of various adjustment changes and how they affect a board's performance.
Every change to the box was focused on improving its strength and durability.
The design focused on making the system as simple as possible.
This ensured that anyone could achieve a tight and robust installation. It also had to be effortless. This was achieved with the unique shape of the dam. Compared to the previous version, the dam was simplified by removing the cover and solidifying the flange. The top of the box was also simplified by making the shape universal to work for both side and center boxes.
Making foam collars was simplified by utilizing an elliptical shape for the bottom of the box. But the main simplification was the shape of the dam which allowed for the elimination of specific screw posts, contributing to the universality of the dam. This shape also made achieving a clean installation with no air very simple!
The design focused on making the system as simple as possible.
The shape was changed to a true ellipse, which is perfect for load distribution and increased stability. The elliptical shape was also carried into the bottom of the box, which also provided increased stability.
The unique shape of the dam also contributes to its strength. It is also elliptically shaped, and after it has been sanded down, the remaining profile contributes to the stiffness of the top of the box. Finally, the length of the box was extended to allow longer flange overhangs at the front and back. This provides greater strength for frontal or rear impacts.
The flange features lengthwise grooves to improve the mechanical bond between the lamination and the box. Several resin vents along its edge allow the resin to escape from the cavity and enhance the mechanical bond between the flange and the foam. Similarly, the bottom of the box has several slits at the wide point, which, when filled with resin, enhances the bond to the foam.
The new system's most radical feature is the dam's shape on top of the flange.
For an under-the-glass fin system, a dam is needed to raise the grub screws above the level of the bottom glass layer. When the board is sanded, this dam is exposed, allowing the screws to be accessed. Most fin systems have flat dams with steep sides, making the lamination process tricky. They also have protrusions in the dam outline to host the screws, further complicating the process.
We took a radically different approach with GB24. The dam is not only elliptical but is, in fact, a cylindrical ellipse (think cucumber). Making it effortless to laminate over the box as the cloth can easily drape over the dam as there are no flat surfaces. There is nowhere for air to be trapped. The laminator is spared the effort of chasing air at the dam's base. Additionally, the grub screws are placed on the dam's side and therefore do not require any protrusions.
There is nothing but smooth curves to laminate over with this dam design. Once the dam is sanded down, it leaves a clean, elliptical outline behind. This means it is a lot easier to laminate over the box with color as there is nowhere for the resin to pool, affecting the color consistency. This shape also results in the cloth being left partially on the dam, making for a much tighter installation. The flange grooves also extend partially onto the dam to allow for a mechanical bond all the way around.
The flange is critical in a box designed to go under the glass.
The shape was changed to a true ellipse, perfect for load distribution and increased stability. This shape was also carried into the bottom of the box, where the elliptical shape provided increased stability. The unique shape of the dam also contributes to its strength. It is also elliptically shaped, and after it has been sanded down, the remaining profile contributes to the stiffness of the top of the box. Finally, the length of the box was extended to allow longer flange overhangs at the front and back. This provides greater strength for frontal or rear impacts.
The flange features lengthwise grooves to improve the mechanical bond between the lamination and the box. Several resin vents along its edge allow the resin to escape from the cavity and enhance the mechanical bond between the flange and the foam. Similarly, the bottom of the box has several resin traps at its wide point, which, when filled with resin, enhances the bond to the foam.
The new system has a unique bottom shape that aligns with the overall design.
Unlike most common fin systems, the bottom of the GB24 box is not rectangular and parallel-sided. Instead, like all the other aspects of the box, it is elliptical. This shape provides greater strength and adds additional stability to the box once installed.
The wide point area of the bottom also features several resin traps, which help bond the box to the surrounding foam, further improving its stability.
A foam collar is provided for the system to provide additional support in low-density foam.
The foam collar serves several purposes. It simplifies the installation process by enabling a single routing operation. It strengthens the installation by supporting the box flange with a higher-density foam. Finally, the higher density adds more stability to an EPS installation.
The foam collar is made from PET foam from recycled water bottles.
A complete routing system is provided to simplify the installation process.
The GB24 routing system provides a simple and cost-effective installation mechanism. A single configuration includes everything needed to install the system successfully.
The router jig guides the router during cavity creation. A replacement base for our standard Makita routers is available with or without a bushing guide. It is wider than the standard base for improved stability.
The provided router bit has a bearing that guides the router around the inside of the jig. The jig's guide is a phenolic insert, which is very durable and less susceptible to damage. It is also replaceable should it be damaged.
A layout guide fits inside the router jig to assist in positioning the jig on the shaper's marks. A depth gauge is also used to set the router bit's depth in the router correctly.
The system includes a TRIM SPACER that utilizes the router to facilitate the removal of excess dam material after installation. Thus, the amount of grinding required is minimized.
The router jig features a versatile alternate attachment mechanism: two detachable tabs on each end. These tabs can be easily anchored to the surfboard with masking tape. They are removable if needed.
GB24 takes the GEARBOX fin system to the next level, adding simplicity, adjustability, strength, and ease of installation.
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